Energy Storage Cabinet Coolant Filling Machine

One-Time Vacuum & Quantitative Coolant Filling

Automated vacuum, leak detection and quantitative coolant filling for energy storage cabinets, with QR-code identification and traceable filling data.

12-Month Warranty

12-Month Warranty

The complete machine is covered by a 12-month warranty, with professional technical support and long-term maintenance service.

Fast Response Service

Fast Response Service

We provide efficient after-sales support, remote diagnosis, and technical assistance to ensure continuous operation.

Installation & Commissioning

Installation & Commissioning

Our engineers provide equipment installation, commissioning, and operator training to help customers start production smoothly.

Product Description

Working Principle

The system controls the electrical and pneumatic components through a PLC-based control system to complete the coolant filling cycle for the energy storage cabinet.

The filling process includes vacuum extraction, leak detection, pressure-controlled quantitative filling and automatic back-suction. After the filling pressure reaches equilibrium, the system vents and automatically draws back excess coolant to complete the filling cycle.

Key Features

Vacuum extraction and coolant filling are completed automatically, eliminating the traditional repeated filling and circulation air-exhaust process. The system supports QR-code scanning to identify different cabinet types and automatically select the corresponding filling parameters.

Filling data can be automatically recorded for process traceability. Airtightness and leak detection can also be integrated into the system to improve production efficiency and reduce manual operations.

The machine supports different filling volumes from 1–500 L per unit and different filling port configurations, enabling one-time intelligent coolant filling for different energy storage cabinet applications.

Automatic Filling

  • Vacuum extraction and leak detection

  • Positive pressure and quantitative filling

  • Automatic filling data recording

  • Automatic back-suction to help prevent coolant dripping

Operation Procedure

  1. Select the workpiece.

  2. Scan the QR code and select the corresponding filling head.

  3. Connect the filling head to the filling port.

  4. The MES system sends the corresponding process parameters, or the parameters can be entered manually through the touchscreen.

  5. Press the green button to start the automatic process.

  6. The machine automatically completes vacuum extraction, leak detection and quantitative coolant filling.

  7. After filling is completed, the system automatically records the filling data.

  8. Press the red button to remove the filling head. Automatic back-suction is performed during removal to help prevent dripping.

Technical Specifications

Equipment Technical Parameters

Overall Dimensions1650 × 900 × 1870 mm (L × W × H)
Filling MediumCoolant
Sealing PerformanceNegative pressure: leakage rate 0.5 mbar/60 s; Positive pressure: 6 bar, leakage rate < 1.4 g/year, verified by halogen leak detector
Filling Gun End Vacuum≤ 15 mbar
System Vacuum Pump Capacity40 m³/h, 65 m³/h
Filling Volume1–500 L
Filling Pressure1–4 bar
Liquid Level Accuracy±2 mm
Flowmeter Accuracy±0.5%
Maximum Filling Rate60 L/min
Refilling MethodDual-tank line-side replenishment / centralized coolant supply
Power SupplyAC 380 V ±10%, 50 Hz ±2%
Equipment Power6 kW
Operating Noise≤75 dB
Clamping MethodManual clamping / automatic clamping
Filling Head TypeSwing-arm following / slide-rail following
Filling Gun & Piping InstallationAccording to production line requirements
System ConfigurationTouchscreen, cabinet industrial air conditioning, cabinet lighting, Ethernet interface, scanning gun
Exhaust DeviceAvailable
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